Manufacturing Defects

Author

Ashitha Kukatla

Which production rate causes the most manufacturing defects?

The dataset contains various manufacturing metrics, including defect rate, which measures the percentage of defective products. The bar graph reveals variations in defect rates across different observations, indicating fluctuations in manufacturing quality.


 Very Low       Low    Medium      High Very High 
      675       632       637       633       663 
# A tibble: 5 × 2
  ProductionVolumeBin AverageDefectRate
  <fct>                           <dbl>
1 Very Low                         2.78
2 Low                              2.81
3 Medium                           2.72
4 High                             2.66
5 Very High                        2.77

  ProductionVolume ProductionCost SupplierQuality DeliveryDelay DefectRate
1              202      13175.404        86.64853             1  3.1214923
2              535      19770.046        86.31066             4  0.8195305
3              960      19060.821        82.13247             0  4.5145041
4              370       5647.606        87.33597             5  0.6385240
5              206       7472.222        81.98989             3  3.8677836
6              171       6975.932        95.33192             1  3.9145736
  QualityScore MaintenanceHours DowntimePercentage InventoryTurnover
1     63.46349                9         0.05234287          8.630515
2     83.69782               20         4.90832825          9.296598
3     90.35055                1         2.46492279          5.097486
4     67.62869                8         4.69247579          3.577616
5     82.72833                9         2.74672617          6.851709
6     92.56844               19         3.02732430          7.930009
  StockoutRate WorkerProductivity SafetyIncidents EnergyConsumption
1  0.081321681           85.04238               0          2419.617
2  0.038486470           99.65744               7          3915.567
3  0.002887365           92.81926               2          3392.385
4  0.055330971           96.88701               8          4652.400
5  0.068047139           88.31555               7          1581.630
6  0.074069495           87.07912               7          1238.994
  EnergyEfficiency AdditiveProcessTime AdditiveMaterialCost DefectStatus
1        0.4689466            5.551639             236.4393            1
2        0.1194846            9.080754             353.9576            1
3        0.4963915            6.562827             396.1894            1
4        0.1831251            8.097496             164.1359            1
5        0.2635069            6.406154             365.7090            1
6        0.1180205            7.279442             171.7118            1
  ProductionVolumeBin
1            Very Low
2              Medium
3           Very High
4                 Low
5            Very Low
6            Very Low

The graph shows that very low, low, and very high production rates have the higher defect rates.